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Metals

Aluminum

While aluminum is the most common metallic element in the earth’s crust, aluminum metal itself is not found in nature.  It was not until the 19th century that man discovered how to create it. Today, aluminum—sometimes written aluminum—is used in hundreds of individual applications, including packaging, wiring, electronic equipment, airplane and automotive parts, and more.

Converting alumina into pure aluminum and ultimately into useful aluminum alloys is an energy intensive process. That’s why you’ll find energy efficiency as one of the leading features in all Inductotherm Group equipment manufactured for the thermal processing of this important metal. No matter which processing method you require—smelting, melting, casting, coating, extruding, forging, drawing, welding or simply heating—there is energy-efficient Inductotherm Group equipment designed for the task.

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ARMS® (Automated Robotic Melt Shop Systems)

Inductotherm Group companies are the first to develop and manufacture an innovative automated robotic melt shop system, called the ARMS™ System. The ARMS System replaces the furnace operator on the open melt deck with a foundry robot that has integrated charging, slag removal, tool handling and remote viewing systems. This allows the furnace operator to ...

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Automated Pouring Systems

Inductotherm brand automated pouring systems for foundries and melt shops are designed for maximum productivity. They provide the higher levels of pouring accuracy required to eliminate quality robbing under-pours and metal wasting over-pours....

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Horizontal Billet Heaters (nonferrous)

Inductotherm Group’s development of phase synchronized multi-zone power modules has made accurate static taper heating possible. A static taper heating coil is divided into a number of independently controlled zones, each with its own thermocouples executing its own power profile. This enables optimum temperature control. Synchronization of the modules ensures that there is a seamless ...

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Induction Holding Furnaces

Inductotherm Group companies manufacture two types of advanced holding systems: Channel furnaces and Mini-Heel™ furnaces. Both offer true volume flexibility for continuous and batch duplexing, and can maintain a continuous supply of metal ready to pour 24 hours a day, 7 days a week....

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Induction Melting Furnaces

Inductotherm brand coreless melting furnaces provide superior performance and outstanding durability for all your melt shop needs, regardless of the size of your foundry. Inductotherm Group companies offer a range of furnace sizes from small induction melting furnaces that meet the demanding requirements of investment casters, specialty foundries and the precious metals industry, to heavy ...

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Zero Friction Billet Heaters

Banyard brand induction heating systems feature special mechanical handling technology designed specifically to address the needs of the aluminium micro-tubing sector. The Banyard solution enables aluminum billet transport with virtually zero friction. This is achieved by effectively minimizing the area of contact with the billet at all stages of the process. Smooth movement is also ...

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Induction Brazing and Soldering Systems

Radyne brazing and soldering systems offer permanent and strong metal-to-metal joints with three primary benefits. Flexibility: Brazing is the joining of metals by use of heat and filler metals. As the most versatile method of joining metals, brazed joints are strong, ductile, easy and quick to make, suited to the joining of dissimilar and similar ...

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Vacuum Aluminum Brazing Furnaces (VAB)

Vacuum Aluminium Brazing (VAB) is utilized to perform fluxless brazing of aluminum components in a high vacuum environment. The process demands tight control of temperature uniformity together with low vacuum leak rates and high repeatability. VAB will provide a component with very clean, high quality, high strength brazed joints. Consarc offers a wide range of ...

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Vacuum De-oiling Furnaces (VD)

Consarc has developed a range of vacuum thermal de-oiling furnaces to remove oils by volatilization at low pressure and temperature. Unlike aqueous cleaning processes, vacuum de-oiling does not have any requirements for waste water treatment. Also, oil removed from the components can be recycled. For removal of the oil, furnaces are fitted with a specially ...

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General Heat Treat Systems

Radyne brand heat treatment systems offer flexible, robust induction heat treating that can be effortlessly integrated into your production ecosystem. Radyne heat treat systems include a full line of scanners and pop-ups to handle large and small parts, from parts under an ounce and shorter than an inch to parts over 5000 lbs. in weight ...

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ARMS® (Automated Robotic Melt Shop Systems)

Inductotherm Group companies are the first to develop and manufacture an innovative automated robotic melt shop system, called the ARMS™ System. The ARMS System replaces the furnace operator on the open melt deck with a foundry robot that has integrated charging, slag removal, tool handling and remote viewing systems. This allows the furnace operator to ...

LEARN MORE »

Automated Pouring Systems

Inductotherm brand automated pouring systems for foundries and melt shops are designed for maximum productivity. They provide the higher levels of pouring accuracy required to eliminate quality robbing under-pours and metal wasting over-pours....

LEARN MORE »

Induction Holding Furnaces

Inductotherm Group companies manufacture two types of advanced holding systems: Channel furnaces and Mini-Heel™ furnaces. Both offer true volume flexibility for continuous and batch duplexing, and can maintain a continuous supply of metal ready to pour 24 hours a day, 7 days a week....

LEARN MORE »

Induction Melting Furnaces

Inductotherm brand coreless melting furnaces provide superior performance and outstanding durability for all your melt shop needs, regardless of the size of your foundry. Inductotherm Group companies offer a range of furnace sizes from small induction melting furnaces that meet the demanding requirements of investment casters, specialty foundries and the precious metals industry, to heavy ...

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Galvanizing Pots

As the world leader in induction melting technology, Inductotherm Group companies design and manufacture the industry’s most advanced systems for working with zinc and zinc alloys. We offer a full line of high performance galvanizing pots for coating applications, including specially-designed coating pots, pre-melting pots and emergency holding pots....

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Strip Heaters

Inductotherm brand equipment brings the world’s most advanced induction heating technology to continuous annealing and coating lines. Equipment includes in-line strip annealing systems, strip heaters, edge heaters, galvanneal heaters, boost heaters, tin reflow systems, paint dryers and anti-fingerprint systems. By adding induction technology to their process lines, customers can significantly reduce yield losses and increase ...

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Single and Multi-Wire Induction Heating Systems

By improving efficiency and reducing energy costs, induction heating puts energy savings directly into your product. Radyne brand wire, rod and cable systems—available in both standard and custom designs—are built for a broad range of applications including spring wire, steel hardening and tempering, coating, annealing, and preheating for extrusion. Market demand for a quality finish ...

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Vacuum Aluminum Brazing Furnaces (VAB)

Vacuum Aluminium Brazing (VAB) is utilized to perform fluxless brazing of aluminum components in a high vacuum environment. The process demands tight control of temperature uniformity together with low vacuum leak rates and high repeatability. VAB will provide a component with very clean, high quality, high strength brazed joints. Consarc offers a wide range of ...

LEARN MORE »

Vacuum De-oiling Furnaces (VD)

Consarc has developed a range of vacuum thermal de-oiling furnaces to remove oils by volatilization at low pressure and temperature. Unlike aqueous cleaning processes, vacuum de-oiling does not have any requirements for waste water treatment. Also, oil removed from the components can be recycled. For removal of the oil, furnaces are fitted with a specially ...

LEARN MORE »
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