Thermatool XPERT™ HF Welders

Thermatool XPERT™ HF Welders set a new standard in speed, control, and efficiency with industry leading IIoT and Condition Based Monitoring (CBM)

for tube and pipe manufacturers.

Product Details

Overview

The next-generation XPERT™ HF Welders from Thermatool deliver proven and precise process control to weld any grade of steel—including AHSS, HSLA, TRIP, TWIP, and DP steels. Designed for maximum uptime and efficiency, XPERT™ features patented AutoMatch™ technology, advanced speed power control software, and a compact modular design. With power levels from 100 to 2000 kW and frequency control between 200 and 900 kHz, it offers industry-leading HF welding performance. Trusted and simple to operate, the XPERT™ welder ensures superior weld quality and digital integration for today’s most advanced tube and pipe production.

Features

Reliable and robust operation – eliminating unplanned downtime.
Highest HF Welding process efficiency available.
Simple to operate with recipe recall – all digital controls (IIoT-enabled).
Newly patented AutoMatch™ – provides improved weld power and frequency stability with the fastest response to mill changes (i.e. impeder function).
Next-generation speed power software and fast response digital control substantially minimizes scrap at mill and start-up and shut-down.
Higher Power, Lightweight HF Power Modules.
Industry leading Condition Based Monitoring (CBM) capability – supports and documents the highest uptime.
Every Thermatool XPERT™ welder is connected to the Thermatool+ Customer Portal.

IIoT Enabled Platform

The future of tube and pipe production is data driven — for improved uptime, reduced operator workload, and increased yield. Thermatool’s innovative WeldMetric™ Platform brings a new level of insight to mill operations by enabling digital diagnostics, predictive maintenance, and real-time performance tracking. Key metrics like kWh/ton, uptime, downtime, tons produced, and process capability index (Cpk) are monitored and analyzed. Combined with Condition Based Monitoring (CBM) and Zero Touch Days, the XPERT™ HF Welder offers a smarter, more connected approach to HF welding.

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